Induction Heating Furnace for Preforging
Lines for Precision Forging
Discover how Kangda Electric Furnace’s 5 customized IGBT medium frequency induction heating diathermy furnace lines deliver rapid heating, low-oxidation heating and precision forgings.
Shandong Kangda Electric Furnace, a Leading Industrial Heating Solutions Provider is busy in the installation and commissioning of 5 custom-designed IGBT medium frequency induction heating diathermy furnace production lines for an automotive components manufacturer. Tailored for precision forging of bearings, gears, and industrial parts, these lines integrate auto-loading and unloading, uniform temperature control, energy-efficiency and low oxidation heating /oxidation free heating, addressing key pain points in modern metal forming.
Why Our Precision Forging Induction Heating Diathermy Furnaces Stand Out
1. Shape-Specific Inductor Design for Oxidation-Free Heating
Gone are one-size-fits-all solutions. Our engineers designed a customized inductor based on the sizes and shapes of workpieces, achieving 98%+ oxidation reduction during pre-heating.
The results?
Rapid heating (30% faster than traditional furnaces)
Smooth surface finishes
Material consistency
2. Fully Automated Material Handling: From Loading to Unloading
The lines feature:
Auto-loading system to reduce labor costs
Adjustable speed roller conveyors, matched to the heating speed and the rotary swaging speed
Intelligent alignment sensors to eliminate workpiece jams
By automating 100% of material flow in the automatic induction heating system, the client expects 40% labor cost savings and 24/7 continuous operation.
3. IGBT Power Cabinet: Precision Temperature Control
At the heart of each line is our IGBT medium frequency induction heating power supply. This ensures uniform heating and forging temperature control across complex shapes, which is crucial for preventing cracks in bearing races and gear teeth.
4. Energy-Saving & Safe: Built for Long-Term ROI
Closed water cooling system: Reduces energy waste by 35% vs. open water cooling system.
ISO-certified safety: Emergency stop within 0.2 seconds for safe induction heating.
Modular design: 50% faster maintenance compared to conventional
systems.
Ready to upgrade your forging line?
Welcome to contact our heating experts now.